Overview
The Bridgent BDG-EP10 Bitumen Emulsion Plant is a high-capacity, continuous-operation system designed for large road construction projects requiring a reliable, high-volume supply of emulsified asphalt. With a production capacity of 10 tons per hour and a simple, robust design optimized for continuous operation, the BDG-EP10 provides the emulsion supply required for large chip seal, micro-surfacing, and prime coat operations.
The BDG-EP10's flow ratio control system uses an electrically adjustable valve to precisely control the bitumen-to-water ratio throughout the production process. The valve position is controlled by the PLC system based on the programmed mix design, with continuous feedback from flow meters on both the bitumen and water lines. This closed-loop control ensures consistent emulsion quality regardless of variations in bitumen viscosity or water pressure.
The plant's simple structure is optimized for continuous operation, with minimal moving parts and easy-access maintenance points. The high-capacity colloid mill is designed for extended operation at full capacity, with a robust bearing arrangement and wear-resistant rotor and stator materials that provide long service life between maintenance intervals.
The BDG-EP10 can produce a wide range of emulsion types — cationic, anionic, slow-setting, medium-setting, and rapid-setting — by adjusting the emulsifier type and concentration. The plant's control system stores multiple mix design recipes that can be recalled quickly when switching between emulsion types.
For large road construction projects with multiple simultaneous operations — chip seal, prime coat, and tack coat — the BDG-EP10's 10 t/h capacity can supply multiple distributor trucks simultaneously, ensuring that the emulsion supply never becomes a bottleneck in the construction process.
Technical Specifications
| Model | BDG-EP10 |
|---|---|
| Production Capacity | 10 t/h |
| Operation Mode | Continuous |
| Flow Control | Electrically Adjustable Valve |
| Emulsion Types | Cationic / Anionic, All Setting Types |
| Colloid Mill | High-Capacity, Wear-Resistant |
| Control System | PLC + Flow Meters |
| Mix Recipes | Multiple Stored Recipes |
| Power Supply | 380V / 50Hz (Customizable) |
Key Features
- 10 t/h high-capacity for large project emulsion supply
- Continuous operation mode for maximum productivity
- Electrically adjustable valve for precise ratio control
- PLC + flow meter closed-loop control
- Multiple stored mix design recipes
- Wear-resistant colloid mill for long service life
- Simple structure for easy maintenance
- Can supply multiple distributor trucks simultaneously
Applications
- Large Road Construction Projects
- High-Volume Chip Seal Operations
- Prime Coat Supply
- Tack Coat Supply
- Large Micro-Surfacing Projects