Bitumen Emulsion Plant

Bitumen Emulsion Plant 06F Type

Compact modular emulsion plant without heating system for warm climate operations

Bitumen Emulsion Plant 06F Type

Overview

The Bridgent BDG-EP06F Bitumen Emulsion Plant is a compact, efficient, and cost-effective solution for producing emulsified asphalt in warm climate regions where the bitumen does not require additional heating before processing. The plant's modular design, with all components mounted on a single base frame, makes it exceptionally easy to transport between project sites and set up for operation.

The BDG-EP06F uses a high-shear colloid mill to produce emulsified asphalt with consistent particle size distribution and stable emulsion quality. The colloid mill speed and the bitumen-to-water ratio are controlled by the PLC system, allowing the plant to produce a wide range of emulsion types — cationic, anionic, slow-setting, medium-setting, and rapid-setting — by adjusting the emulsifier type and concentration.

The plant's production capacity of 6 tons per hour is well-suited for small to medium road construction projects, chip seal operations, and micro-surfacing projects. The compact dimensions allow the plant to be operated in confined spaces, making it suitable for urban road maintenance projects where space is limited.

The BDG-EP06F's modular design allows components to be individually replaced or upgraded without replacing the entire plant. The control system, colloid mill, pumps, and mixing tanks are all independently accessible, simplifying maintenance and reducing downtime.

For operations in regions where bitumen is supplied at ambient temperature and does not require heating before processing, the BDG-EP06F provides a cost-effective emulsion production solution without the added complexity and cost of a heating system.

Technical Specifications

ModelBDG-EP06F
Production Capacity6 t/h
Heating SystemNone (for warm climates)
Emulsion TypesCationic / Anionic, All Setting Types
Colloid MillHigh-Shear, Variable Speed
Control SystemPLC + Digital Display
DesignModular, Single Base Frame
Power Supply380V / 50Hz (Customizable)
DimensionsCompact, Container-Transportable

Key Features

  • No heating system — ideal for warm climate operations
  • All components on single base frame for easy transport
  • High-shear colloid mill for consistent emulsion quality
  • Produces all standard emulsion types
  • PLC control for precise bitumen-to-water ratio
  • Modular design for easy component replacement
  • Compact dimensions for confined space operation
  • Container-transportable for international shipping

Applications

  • Chip Seal Emulsion Supply
  • Micro-Surfacing Emulsion Supply
  • Small Road Construction Projects
  • Warm Climate Operations
  • Mobile Emulsion Production

Request a Technical Quote from Bridgent